Exergy‑Based Performance Evaluation of Solar Dryers: A Critical Review of Adopted Approaches
Abstract
Drying is a key unit operation in industrial processes, yet it is inherently energy-intensive, particularly when conventional technologies are employed. Solar dryers have emerged as sustainable alternatives due to their reduced dependence on fossil fuels and lower environmental impact. However, improving their performance requires a rigorous thermodynamic assessment, for which exergy analysis provides a more comprehensive framework by accounting for both energy quality and process irreversibilities. Despite its potential, the application of exergy analysis to solar drying systems remains inconsistent in the literature, with significant variations in definitions, assumptions, and formulations adopted. This lack of standardization compromises the reliability and comparability of reported performance indicators. In this study, the formulations commonly used in the exergy analysis of solar dryers are systematically reviewed and critically evaluated. The results indicate that the widespread use of outlet air exergy in the calculation of exergy efficiency may not adequately represent the useful energy associated with the drying process. A more physically consistent approach is obtained by considering useful energy in terms of sensible and latent heat transfer, as well as by incorporating formulations derived from radiation theory that account for material absorptance and transmittance. Furthermore, practical recommendations are proposed to improve the accuracy of exergy-based evaluations, including continuous monitoring of product temperature and mass, and modeling the drying agent as a mixture of dry air and water vapor. These findings contribute to the development of a more consistent framework for the thermodynamic assessment and comparison of solar drying systems.
Keywords
References
- 1. Chojnacka, K.; Mikula, K.; Izydorczyk, G.; et al. Improvements in Drying Technologies—Efficient Solutions for Cleaner Production with Higher Energy Efficiency and Reduced Emission. J. Clean. Prod. 2021, 320, 128706. DOI: https://doi.org/10.1016/j.jclepro.2021.128706
- 2. Faria, D.J.; Carvalho, A.P.A.d.; Conte-Junior, C.A. Fermentation of Biomass and Residues from Brazilian Agriculture for 2G Bioethanol Production. ACS Omega 2024, 9, 40298–40314. DOI: https://doi.org/10.1021/acsomega.4c06579
- 3. Gunasekaran, D.L.; Duraisamy, S. Experimental Investigation and 4E+Q (Energy, Exergy, Economic, Environmental, and Quality) Analysis of a Novel Solar Evacuated Tube Dryer. Sol. Energy 2026, 303, 114080. DOI: https://doi.org/10.1016/j.solener.2025.114080
- 4. Nettari, C.; Benseddik, A.; Boubekri, A.; et al. Energy and Exergy Analysis and Drying Kinetics of Pumpkins in a Medium-Size Solar Cabinet Dryer Enhanced with Heat Recovery and Sensible Heat Storage. J. Energy Storage 2026, 143, 119749. DOI: https://doi.org/10.1016/j.est.2025.119749
- 5. Rajesh, S.; Madhankumar, S.; Arunkumar, P.M.; et al. Drying Kinetics, Energy, Exergy, and Economic Aspects of Indirect Solar Dryer with Phase Change Material. Sol. Energy 2026, 305, 114287. DOI: https://doi.org/10.1016/j.solener.2025.114287
- 6. Alsakran, A.A.; Younis, O.S.; Székács, A.; et al. CFD, Energy, and Exergy Analysis and Sustainability Indicators of Tilapia Fish Strips Drying Using an Evacuated Tubes Indirect Solar Dryer. Sci. Rep. 2025, 15, 25893. DOI: https://doi.org/10.1038/s41598-025-11230-4
- 7. Anyaoha, C.O.; Okoroigwe, F.C.; Okoroigwe, C.N.; et al. A Review of Optimization Strategies for Solar-Biomass Dryers. Sustain. Energy Technol. Assess. 2025, 83, 104672. DOI: https://doi.org/10.1016/j.seta.2025.104672
- 8. Rashid, F.L.; Hammoodi, K.A.; Al Maimuri, N.M.L.; et al. Recent Advancements in Hybrid Solar Dryer: A Comprehensive Review of Integration Strategies, Performance Enhancements, and Applications. Int. Commun. Heat Mass Transf. 2026, 171, 110042. DOI: https://doi.org/10.1016/j.icheatmasstransfer.2025.110042
- 9. Salami, P.; Safvati, M.; Barghi Jahromi, M.S.; et al. Classification of Fruit Solar Dryers and the Role of Phase Change Materials in Enhancing Performance: A Review. Sol. Energy 2025, 297, 113570. DOI: https://doi.org/10.1016/j.solener.2025.113570
- 10. Saha, C.K.; Roy, N.K.; Khatun, J.; et al. Solar Hybrid Dryers for Fruits, Vegetables, and Fish: A Comprehensive Review on Constructional Features and Techno-Economic-Environmental Analysis. Sustain. Energy Technol. Assess. 2024, 68, 103878. DOI: https://doi.org/10.1016/j.seta.2024.103878
- 11. Prajapati, P.; Raja, B.D.; Savaliya, H.; et al. Thermodynamic Evaluation of Shell and Tube Heat Exchanger through Advanced Exergy Analysis. Energy 2024, 292, 130421. DOI: https://doi.org/10.1016/j.energy.2024.130421
- 12. Qamar, Z.; Munir, A.; Amjad, W.; et al. Energy and Exergy Analyses of a Solar Assisted Milk Powder Spray Dryer. Therm. Sci. Eng. Prog. 2025, 57, 103131. DOI: https://doi.org/10.1016/j.tsep.2024.103131
- 13. Dutta, P.; Das, H.; Dutta, P.P.; et al. Evaluation of an Improved Indirect Solar Dryer for Curcuma Amada without and with Stone Chips as Thermal Energy Storage: An Investigation on Kinetics, Energy, Exergy, Quality and Economic Aspects. J. Energy Storage 2024, 79, 110199. DOI: https://doi.org/10.1016/j.est.2023.110199
- 14. Gilago, M.C.; Mugi, V.R.; Chandramohan, V.P. Evaluating the Environ-Economic and Exergy-Energy Impacts of Drying Carrots in Passive and Active Mode Solar Dryers. Therm. Sci. Eng. Prog. 2023, 43, 101956. DOI: https://doi.org/10.1016/j.tsep.2023.101956
- 15. Hadibi, T.; Mennouche, D.; Boubekri, A.; et al. Drying Characteristic, Sustainability, and 4E (Energy, Exergy, and Enviro-Economic) Analysis of Dried Date Fruits Using Indirect Solar-Electric Dryer: An Experimental Investigation. Renew. Energy 2023, 218, 119291. DOI: https://doi.org/10.1016/j.renene.2023.119291
- 16. Barpatra Gohain, R.J.; Dutta, P.P.; Bora, N. Exergy, Economic and Environmental Impacts Analysis of a Solar-Biomass Powered Hybrid Dryer for Drying Eryngium Foetidum. Therm. Sci. Eng. Prog. 2025, 59, 103325. DOI: https://doi.org/10.1016/j.tsep.2025.103325
- 17. Ndukwu, M.C.; Augustine, E.B.; Ugwu, E.; et al. Drying Kinetics and Thermo-Economic Analysis of Drying Hot Water Blanched Ginger Rhizomes in a Hybrid Composite Solar Dryer with Heat Exchanger. Heliyon 2023, 9, e13606. DOI: https://doi.org/10.1016/j.heliyon.2023.e13606
- 18. Nwakuba, N.; Okafor, V.C.; Okorafor, O.O. Techno-Economic Analysis of a Hybrid Solar-Electric Dryer. Energy Sources Part Recovery Util. Environ. Eff. 2020, 46, 10289–10313. DOI: https://doi.org/10.1080/15567036.2020.1782537
- 19. Lingayat, A.B.; Chandramohan, V.P.; Raju, V.R.K.; et al. A Review on Indirect Type Solar Dryers for Agricultural Crops—Dryer Setup, Its Performance, Energy Storage and Important Highlights. Appl. Energy 2020, 258, 114005. DOI: https://doi.org/10.1016/j.apenergy.2019.114005
- 20. Andrade, K.S. Design, Construction and Performance Evaluation of a Hybrid Solar Dryer for Drying Cassava Peel. Master’s Thesis, Universidade Federal de Sergipe, São Cristóvão, Brazil, 2024. (in Portuguese)
- 21. Nidhul, K.; Kumar, S.; Yadav, A.K.; et al. Computational and Experimental Studies on the Development of an Energy-Efficient Drier Using Ribbed Triangular Duct Solar Air Heater. Sol. Energy 2020, 209, 454–469. DOI: https://doi.org/10.1016/j.solener.2020.09.012
- 22. Nidhul, K.; Yadav, A.K.; Anish, S.; et al. Thermo-Hydraulic and Exergetic Performance of a Cost-Effective Solar Air Heater: CFD and Experimental Study. Renew. Energy 2022, 184, 627–641. DOI: https://doi.org/10.1016/j.renene.2021.11.111
- 23. Prajapati, S.; Naik, N.; Chandramohan, V.P. Numerical Solution of Solar Air Heater with Triangular Corrugations for Indirect Solar Dryer: Influence of Pitch and an Optimized Pitch of Corrugation for Enhanced Performance. Sol. Energy 2022, 243, 1–12. DOI: https://doi.org/10.1016/j.solener.2022.07.044
- 24. Mohana, Y.; Mohanapriya, R.; Anukiruthika, T.; et al. Solar Dryers for Food Applications: Concepts, Designs, and Recent Advances. Sol. Energy 2020, 208, 321–344. DOI: https://doi.org/10.1016/j.solener.2020.07.098
- 25. Duffie, J.A.; Beckman, W.A. Solar Engineering of Thermal Processes, 1st ed.; Wiley: Hoboken, NJ, USA, 2013.
- 26. Nnamchi, O.; Tom, C.; Akpan, G.; et al. Solar Dryers: A Review of Mechanism, Methods and Critical Analysis of Transport Models Applicable in Solar Drying of Product. Green Energy Resour. 2025, 3, 100118. DOI: https://doi.org/10.1016/j.gerr.2025.100118
- 27. Arslan, E. Experimental Performance Analysis of Infrared Assisted Solar Air Heater for Continuous Applications of Drying. Energy Sources Part A Recover. Util. Environ. Eff. 2023, 45, 1168–1185. DOI: https://doi.org/10.1080/15567036.2023.2176572
- 28. César, L.-V.E.; Ana Lilia, C.-M.; Octavio, G.-V.; et al. Energy and Exergy Analyses of a Mixed-Mode Solar Dryer of Pear Slices (Pyrus Communis L). Energy 2021, 220, 119740. DOI: https://doi.org/10.1016/j.energy.2020.119740
- 29. Niksiar, A.; Rahimi, A. Energy and Exergy Analysis for Cocurrent Gas Spray Cooling Systems Based on the Results of Mathematical Modeling and Simulation. Energy 2009, 34, 14–21. DOI: https://doi.org/10.1016/j.energy.2008.09.009
- 30. Çengel, Y.A.; Boles, M.A. Thermodynamics, 7th ed.; Amgh: Porto Alegre, Brazil, 2021. (in Portuguese)
- 31. Mohammed, H.N.; Mengüç, M.P. Exergy Efficiency for Radiation Heat Transfer. IOP Conf. Ser. Mater. Sci. Eng. 2020, 671, 012022. DOI: https://doi.org/10.1088/1757-899X/671/1/012022
- 32. Aghbashlo, M. Exergetic Simulation of a Combined Infrared-Convective Drying Process. Heat Mass Transf. 2016, 52, 829–844. DOI: https://doi.org/10.1007/s00231-015-1594-3
- 33. Ekka, J.P.; Muthukumar, P. Exergy Efficiency and Sustainability Indicators of Forced Convection Mixed Mode Solar Dryer System for Drying Process. Renew. Energy 2024, 234, 121256. DOI: https://doi.org/10.1016/j.renene.2024.121256
- 34. Flores-Prieto, J.J.; Hernandez, J.A.; Huicochea, A. Energy and Exergy Analysis of a Hybrid Dryer with Air/Water Solar Collectors. Energy 2025, 332, 137076. DOI: https://doi.org/10.1016/j.energy.2025.137076
- 35. Hatami, S.; Payganeh, G.; Mehrpanahi, A. Energy and Exergy Analysis of an Indirect Solar Dryer Based on a Dynamic Model. J. Clean. Prod. 2020, 244, 118809. DOI: https://doi.org/10.1016/j.jclepro.2019.118809
- 36. Mugi, V.R.; Chandramohan, V.P. Energy, Exergy and Economic Analysis of an Indirect Type Solar Dryer Using Green Chilli: A Comparative Assessment of Forced and Natural Convection. Therm. Sci. Eng. Prog. 2021, 24, 100950. DOI: https://doi.org/10.1016/j.tsep.2021.100950
- 37. Ndukwu, M.C.; Simo-Tagne, M.; Abam, F.I.; et al. Exergetic Sustainability and Economic Analysis of Hybrid Solar-Biomass Dryer Integrated with Copper Tubing as Heat Exchanger. Heliyon 2020, 6, e03401. DOI: https://doi.org/10.1016/j.heliyon.2020.e03401
- 38. Alktranee, M.; Al-Yasiri, Q.; Mohammed, K.S.; et al. Energy, Exergy, and Economic Analysis of Indirect Solar Dryer Integrated Phase Change Material Cans. Energy Convers. Manag. X 2025, 26, 100986. DOI: https://doi.org/10.1016/j.ecmx.2025.100986.
- 39. Aqib, M.; Shah, M.U.H.; Arbab, M.S.; et al. Energy and Exergy Analysis of Forced Convection Solar Drying of Allium Sativum with and with out Sensible Heat Storage. MATEC Web Conf. 2024, 398, 01018. DOI: https://doi.org/10.1051/matecconf/202439801018.
- 40. Suherman, S.; Susanto, E.E.; Zardani, A.W.; et al. Energy–Exergy Analysis and Mathematical Modeling of Cassava Starch Drying Using a Hybrid Solar Dryer. Cogent Eng. 2020, 7, 1771819. DOI: https://doi.org/10.1080/23311916.2020.1771819.
- 41. Jeter, S.M. Maximum Conversion Efficiency for the Utilization of Direct Solar Radiation. Sol. Energy 1981, 26, 231–236. DOI: https://doi.org/10.1016/0038-092X(81)90207-3
- 42. Malik, A.; Kumar, M. Assessment of a Mixed-Mode Vertical Solar Dryer for Experimental Turmeric Drying. Sol. Energy 2024, 282, 112980. DOI: https://doi.org/10.1016/j.solener.2024.112980
- 43. Petela, R. Exergy of Heat Radiation. J. Heat Transf. 1964, 86, 187–192. DOI: https://doi.org/10.1115/1.3687092
- 44. Şevik, S.; Aktaş, M.; Dolgun, E.C.; et al. Performance Analysis of Solar and Solar-Infrared Dryer of Mint and Apple Slices Using Energy-Exergy Methodology. Sol. Energy 2019, 180, 537–549. DOI: https://doi.org/10.1016/j.solener.2019.01.049
- 45. Meeso, N.; Nathakaranakule, A.; Madhiyanon, T.; et al. Modelling of Far-Infrared Irradiation in Paddy Drying Process. J. Food Eng. 2007, 78, 1248–1258. DOI: https://doi.org/10.1016/j.jfoodeng.2006.01.003
- 46. Bhardwaj, A.K.; Kumar, R.; Kumar, S.; et al. Energy and Exergy Analyses of Drying Medicinal Herb in a Novel Forced Convection Solar Dryer Integrated with SHSM and PCM. Sustain. Energy Technol. Assess. 2021, 45, 101119. DOI: https://doi.org/10.1016/j.seta.2021.101119
- 47. Aghdam, A.H.; Shaltouki, S.H.; Nikpey, A.H. Comprehensive Evaluation of a Novel Indirect Hybrid Solar Dryer: Conventional and Advanced Exergy Analysis. Therm. Sci. Eng. Prog. 2024, 53, 102743. DOI: https://doi.org/10.1016/j.tsep.2024.102743
- 48. Anuma, O.; Ndukwu, M.C.; Usoh, G.; et al. Energy and Exergy Analysis of a Natural Convection Solar Greenhouse Drier with Insulated Opaque Walls for Drying Aromatic Yellow Pepper. Renew. Energy 2024, 233, 121141. DOI: https://doi.org/10.1016/j.renene.2024.121141
- 49. Brahma, B.; Shukla, A.K.; Baruah, D.C. Energy, Exergy, Economic and Environmental Analysis of Phase Change Material Based Solar Dryer (PCMSD). J. Energy Storage 2024, 88, 111490. DOI: https://doi.org/10.1016/j.est.2024.111490
- 50. Yazici, M.; Kose, R. Energy, Exergy and Economic Investigation of Novel Hybrid Dryer, Indirect Solar Dryer and Traditional Shade Drying. Therm. Sci. Eng. Prog. 2023, 49, 102502.
- 51. Daliran, A.; Taki, M.; Marzban, A.; et al. Performance Evaluation of Greenhouse Solar Dryer: Energy-Exergy Analysis, CFD Simulation and Eco-Environmental Assessment. Renew. Energy 2025, 238, 121946. DOI: https://doi.org/10.1016/j.renene.2024.121946
- 52. Das, B.; Singh, P.; Kalita, P. Sustainable Drying of Baccaurea Ramiflora Using a Mixed-Mode Solar Dryer with Thermal Energy Storage: A Comprehensive 4E Analysis. Renew. Energy 2025, 252, 123517. DOI: https://doi.org/10.1016/j.renene.2025.123517
- 53. Deepak, C.N.; Behura, A.K. Experimental Analysis of a Mixed Mode Solar Tunnel Dryer for Drying Tomato: Energy, Exergy and Environmental Assessment. Therm. Sci. Eng. Prog. 2025, 63, 103707. DOI: https://doi.org/10.1016/j.tsep.2025.103707
- 54. Kiburi, F.G.; Kanali, C.L.; Kituu, G.M.; et al. Performance Evaluation and Economic Feasibility of a Solar-Biomass Hybrid Greenhouse Dryer for Drying Banana Slices. Renew. Energy Focus 2020, 34, 60–68. DOI: https://doi.org/10.1016/j.ref.2020.06.009
- 55. Heydari, A. Experimental Analysis of Hybrid Dryer Combined with Spiral Solar Air Heater and Auxiliary Heating System: Energy, Exergy and Economic Analysis. Renew. Energy 2022, 198, 1162–1175. DOI: https://doi.org/10.1016/j.renene.2022.08.110
- 56. Abdelkader, T.K.; Sayed, H.A.A.; Refai, M.; et al. Machine Learning, Mathematical Modeling and 4E (Energy, Exergy, Environmental, and Economic) Analysis of an Indirect Solar Dryer for Drying Sweet Potato. Renew. Energy 2024, 227, 120535. DOI: https://doi.org/10.1016/j.renene.2024.120535
- 57. Singh, A.; Sarkar, J.; Sahoo, R.R. Experimental Performance Analysis of Novel Indirect-Expansion Solar-Infrared Assisted Heat Pump Dryer for Agricultural Products. Sol. Energy 2020, 206, 907–917. DOI: https://doi.org/10.1016/j.solener.2020.06.065
- 58. Bejan, A. Advanced Engineering Thermodynamics, 1st ed.; Wiley: Hoboken, NJ, USA, 2016.
- 59. Dincer, I.; Sahin, A.Z. A New Model for Thermodynamic Analysis of a Drying Process. Int. J. Heat Mass Transf. 2004, 47, 645–652. DOI: https://doi.org/10.1016/j.ijheatmasstransfer.2003.08.013
- 60. Mugi, V.R.; Chandramohan, V.P. Energy, Exergy, Economic and Environmental (4E) Analysis of Passive and Active-Modes Indirect Type Solar Dryers While Drying Guava Slices. Sustain. Energy Technol. Assess. 2022, 52, 102250. DOI: https://doi.org/10.1016/j.seta.2022.102250
- 61. Rasheed, L.A.; Yurchenko, A.V.; Mohammed, J.A.-K.; et al. The Effect of Automated Airflow Regulation on the Performance of an Indirect Solar Dryer: A Comparative Study. Russ. Phys. J. 2025, 68, 288–293. DOI: https://doi.org/10.1007/s11182-025-03431-1
- 62. Hidra, N.; Lehmad, M.; Doubabi, S.; et al. Design and Implementation of an Intelligent Remote Monitoring and Control System for Enhancing Hybrid Solar-Electric Dryer (HSED) Performance. Dry. Technol. 2025, 43, 1855–1878. DOI: https://doi.org/10.1080/07373937.2025.2553356