Generative Design Software for Additive Manufacturing-Scilight

3D Printing Innovations

Article

Generative Design Software for Additive Manufacturing

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Town, D., & Criard, A. (2025). Generative Design Software for Additive Manufacturing. 3D Printing Innovations, 1(1), 41–52. Retrieved from https://ojs.ukscip.com/index.php/3dpi/article/view/1398

Authors

  • David Town

    RMIT Centre for Additive Manufacture, RMIT University, Melbourne, Australia
  • Aristan Criard

    RMIT Centre for Additive Manufacture, RMIT University, Melbourne, Australia

The integration of generative design with additive manufacturing (AM) represents a significant advancement in digital fabrication and product optimization. The study at hand represents a comparative analysis of four most popular generative design software packages, including Autodesk Fusion 360, topology, Siemens NX, and SolidWorks/3DXpert, with regard to their relevant use and performance in AM workflows. Each of the tools was evaluated using standardized case studies and functional models in terms of usability, optimization, simulation integration, and AM compatibility, and output quality. The quantitative material consumption, weight decrease and print time were assessed together with the qualitative user feedback so as to generate a holistic analysis. The findings indicate that although all platforms have the ability to generate AM-ready components, they are all superior in different ways with respect to complexity, control, and integration of workflow. The paper puts a lot of stress on accurate software selection in association with design requirements and the capabilities of an organization. It is also the description of limitations and possibilities to achieve better interoperability, simulation accuracy, and automation existing now and in the future. The proposed work offers a workable guideline to engineers, designers, and other researchers desiring to implement or evaluate the use of generative design in AM-driven product development.

Keywords:

Generative Design; Additive Manufacturing; Design Optimization; Lattice Structures; Topology Optimization; Simulation; 3D Printing; CAD Tools; Product Design; Digital Fabrication